![]() (how to solder: using soldering iron, how to crimp butt connectors: using crimping. (Half-inch heat shrink works for the outside jacket, and 1/8' heat shrink works for. Splicing wires using various tools and methods, discussing pros and cons. When splicing one conductor, we only need 1 1/2' of heat shrink, so you may choose to cut the heat shrink if its too long. Make sure your wiring is correct the first time, cutting shrink wrap and desoldering joints sucks. Youll want to splice every single wire, even if you dont think youll use them all, because someone may need to use those wires later. ![]() practice on some scrap before assaulting your wiring harness, you wont get good results if your burning off all the flux. ![]() this will release the flux onto your joint and the solder will follow it onto all the surfaces creating a perfect bond.Īlso helps in tight areas to tin both wires individually, then put them together and reflow them with the iron. the joint your trying to splice needs to be hot enough to melt the solder directly. Most noobies apply the solder to the iron and then try to apply the liquid solder with all the flux burnt off onto the copper. It is better to solder but this method works great and is. T-splicing, also referred to as a mechanical splice, is the way to create a solid connection using only the wires themselves. many people struggle with dumb sticks for a long time and then master it suddenly when given an adjustable iron. This is my method to doing a t-splice (splicing a new wire into an existing wire) without solder. if you find your self doing this alot buy a nicer iron asap, something with controllable temps and changeable tips makes soldering a pice of cake once you understand it. also be carefull of burning the cables, there's not any type of control on the cheap soldering sticks. Its easier with a cheap-o iron on smaller guage wire, larger wire needs a more powerful iron to get it up to temp. The trick is to heat up the copper with the iron and feed the solder into the copper, a little bit of solder on the iron can help heat it up but if you dont adequately heat the wires then apply solder you'll get a cold joint that is junk.
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